Beyond the Surface: Custom Laminated Eyewear
- JaneyCheers
- Dec 2, 2024
- 2 min read
Updated: Mar 4
Ever wondered how those eye-catching, multi-colored eyeglasses get their unique, layered look? It’s about lamination! Let’s dive into the fascinating world of laminated eyewear frames and discover how this technique can be adopted into your personalized eyewear styles.
The Science Behind
Striking color combinations can make a pair of eyeglasses more eye-catching and serve as a brand's signature. To achieve this, acetate splicing, the process of bonding two or more colors of acetate together, has become increasingly popular. Today, three primary methods are used in acetate lamination, which we'll explore in detail below.
Heat bonding: The most common method involves high-frequency heat bonding to fuse two acetate colorways. This technique resembles how transparent nose pads are attached to the front frame. The high frequency generates heat, softening the acetate at the bonding interface and allowing it to meld seamlessly. This process is eco-friendly and additive-free.
Adhesive binding: The second method involves adhesive bonding, where two acetate colorways are joined together using a specialized adhesive. This process requires a high level of precision and manual dexterity. While chemical bonding is generally less preferred due to potential environmental concerns, it can be used in specific areas where high-frequency welding is not feasible. After bonding, the frames require ample time to cure and off-gas in a well-ventilated area.
Outsourcing Lamination: For high-volume production of eyewear with specific color-blocking patterns, many manufacturers opt to outsource the acetate splicing process. By partnering with a specialized acetate sheet supplier, manufacturers can receive pre-spliced sheets tailored to their exact specifications. While this method is ideal for large orders, smaller quantities may not be economically viable for suppliers.
We've explored various techniques for splicing acetate sheets; now let's discuss where these splices are commonly placed. Theoretically, splicing can be incorporated anywhere on an eyewear frame, limited only by your imagination. In practice, we've found that temple tips, top and bottom rims, and temple arms are popular locations for splices. Splices can be full-laminated, with the same color visible on both the inner and outer surfaces, or they can be placed on the inner or outer surface only. Additionally, splices can be used to create striking color combinations on both the inner and outer rims of the front frame. Ultimately, the placement of splices is determined by the designer's creativity and the desired aesthetic.
At Janeycheers, we believe in fostering equitable partnerships within the eyewear industry. We are committed to sharing knowledge and insights to bridge the information gap, empowering both eyewear buyers and sunglasses brand owners to make more informed decisions. We welcome your input and ideas, and we're always open to discussing industry trends and best practices.
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